Threaded Inserts
Mechanical fastening components installed into a prepared hole to provide strong, reusable internal threads in soft, thin, or frequently serviced base materials. Self-tapping variants cut or form their own thread in the receiving hole, reducing or eliminating the need to pre-tap.
Last updated: 2026-11
Specifications
Industry-standard reference ranges — availability confirmed per quotation; not a stocked-range claim.
| thread | In compact automation equipment, M3, M4, M5, and M6 are common.; For stronger machine structures, M8 or larger sizes may be used. |
|---|---|
| size range | Two inserts with the same M6 internal thread may have different outside diameters, lengths, cutting features, installation torque limits, and pull-out performance. |
| installation method | Installation method: Press-fit, self-tapping, heat-set, ultrasonic, moulded-in or other suitable process. |
| base materials | They are commonly used in aluminum, soft metals, engineering plastics, and repair applications where a stronger or more durable internal thread is needed. Some self-tapping insert designs can also be used in cast or low-ductility materials, but these applications require careful pilot-hole preparation, proper alignment, and controlled installation torque. |
Materials
- For 3D printed parts and plastic housings, brass heat-set inserts are one of the most common choices.; Threaded inserts are commonly made from stainless steel, carbon steel, brass, and other engineering materials.
Selection guidance
Threaded inserts are chosen by the parent material and the installation process first, then by thread size. Each type below carries its own collected-source evidence.
Pick by parent material, then by binding constraint
The collected guide's material rule governs first: the insert must work with the parent material — brass heat-set inserts are the default for plastics and 3D prints, wire and self-tapping inserts reinforce aluminum and soft metals, and stainless earns its premium in humid, outdoor, laboratory or food-related service. Then the joint constraint picks the type: stripped-thread repair with the screw size preserved points to wire (STI-tapped hole) or key-locking inserts; skipping the tapping operation points to self-tapping; anti-rotation under torque and vibration points to key-locking keys driven into the parent; higher pull-out and torque resistance within the self-tapping branch points to the heavy-duty variant.
For sheet metal, expansion rivet nuts install from one side and plastically deform for a tight fit — the collected source scopes them to height-restricted joints and low-torque fastening with moderate connection strength. Their size mapping runs M2.5–M12 by duty (M2.5–M4 compact electronics and covers, M5–M6 general automation brackets, M8–M12 machine bases and heavy fixtures), and the collected installation table carries per-size pilot-hole diameter, depth and torque notes as engineering starting points — the product drawing governs production use.
Keep the bolt as the fuse: engagement and stripping in soft bases
A threaded joint should be sized so the bolt breaks before the threads strip — stripped flanks deform gradually and give little warning, while bolt fracture is sudden and easy to detect. Two family-level rules serve that. Engagement: at least 1.0× nominal diameter for steel nuts, but 1.5× or more when the tapped material is aluminium, cast iron or another softer metal — the 1.0× shortcut only holds for steel-in-steel, and the first one to two engaged threads already carry roughly 35–50% of the axial load. Pairing: the nut (or tapped member) must be stronger than the bolt is the design intent — upgrading the bolt alone, without upgrading the nut or the engagement, moves the failure mode from bolt tension to stripping.
Soft bases also lose clamp after tightening. Embedding — the plastic flattening of surface roughness under the nut face and in the threads — bleeds preload in aluminium and even more in plastics, which creep under sustained stress. Countermeasures scale with the risk: wide hardened washers or flange heads spread the bearing load into aluminium or magnesium; plastic and composite bosses call for a steel compression limiter or, where the base cannot carry the thread at all, the inserts in this family remain the stronger remedy. The full stripping calculations and pairing table are in the soft-base-metal knowledge guide under Related knowledge.
Ordering & documentation
Documents
Shipments are backed by Mill Test Certificate (MTC), Dimensional Report, Salt Spray Test Report on request, with full batch traceability from raw material to finished product. Quality management follows the owner-confirmed compliance list: ISO 9001:2015, RoHS, REACH. Exact document sets are confirmed on the order.
Quotation
- The fastener family (Threaded Inserts) plus the standard designation from your drawing — DIN / ISO / JIS / ASTM / ANSI, or a drawing for custom parts.
- Size (diameter and length), thread type (metric or inch), property class or grade, and coating or finish.
- Quantity per size and your target delivery date.
- Destination country, and any required documents (for example a mill test certificate) so the quote includes them.
Sample & supply
Minimum order quantities and lead times for this family are confirmed at quotation — send your sizes, grades and quantities on the RFQ and the quote will carry a firm schedule. Sample availability is confirmed with the quotation.
Storage & shipping
Parts are packed for export and shipped factory-direct to buyers in Europe, Asia, the Americas and the Middle East. Store fasteners dry and protected until installation, and keep coated parts in their packaging until use; specific packing and preservation requirements can be stated on the order and confirmed at quotation.
Available grades
Each insert type has its own specification page — construction and installation method, size-to-application mapping, installation data and RFQ guidance per type.
Choosing between insert systems? See the threaded insert type comparison — wire, self-tapping, key-locking and heat-set side by side.
- Wire Thread Inserts
- Tangless Wire Thread Inserts
- Self-Tapping Thread Inserts
- Heavy-Duty Self-Tapping Inserts
- Key-Locking Thread Inserts
- Heat-Set Threaded Inserts
- Stainless Steel Threaded Inserts
- Expansion Rivet Nuts
- ASME B18.29.1 Helicoil (STI) Tapped Hole Chart (Inch Series)
- Heli-Coil Insert Length Selection — by Parent-Material and Screw Strength (AS7245)
- Threaded Insert Drilling Depth (Metric Threads)
- Threaded Insert Drilling Depth (UNC Threads)
- Threaded Insert Drilling Depth (UNF Threads)
- Threaded Insert Fitted Height (Metric Threads)
- Threaded Insert Fitted Height (UNC Threads)
- Threaded Insert Fitted Height (UNF Threads)
- Threaded Insert Nominal Length (Metric Threads)
Frequently asked questions
How do I choose between the threaded-insert types?
Start from the parent material: brass heat-set inserts for thermoplastics and 3D prints; wire, self-tapping or key-locking inserts for aluminum, cast and steel. Then the constraint: preserving the screw size in a repair points to wire inserts (STI tap), skipping pre-tapping points to self-tapping, anti-rotation under vibration points to key-locking, and one-side installation into sheet metal points to expansion rivet nuts.
Do these inserts follow a DIN or ISO standard?
Most of the types in this family are designated by mechanism rather than a single standard number in our collected sources, and we do not print standard attributions we cannot evidence. Where a standard applies to your project, name it on the RFQ and we will confirm the equivalent series at quotation.
What is the MOQ and lead time for threaded inserts?
Commercial terms for this family are confirmed at quotation together with type, thread size, material and parent-material details — state the insert type, internal thread size and pitch, the material being installed into, the installation method available, and quantity per size on the RFQ.
Request a Quote
Get factory-direct pricing from the manufacturer.
What to include in your inquiry
- ✓ Standard and property class (e.g. DIN 912, ISO 4762, class 8.8) — or a drawing for custom parts.
- ✓ Sizes, lengths and thread type (metric or inch).
- ✓ Quantity per size and your target delivery date.
- ✓ Destination country, plus any coating or finish requirement.
- ✓ Any documents you need with the shipment (e.g. mill test certificate) so the quote includes them.
- ✓ Your inquiry goes straight to the factory team by email and gets a reply within 24 hours.
- ✓ Factory-direct pricing
- ✓ Standard and custom specifications
- ✓ Factory-direct export to buyers in Europe, Asia, the Americas and the Middle East
- ✓ Full fastener family support