Class 5 Interference-Fit Threads
Class 5 interference-fit screw threads, 0.2500-20 through 1.5000-6 — pitch-diameter interference limits (max/min), engagement lengths and tapped-hole depths in brass/ferrous and nonferrous housings, and seating torques at 1-1/4 D engagement.
Last updated: 2026-11
Specifications
Class 5 is the inch-series interference-fit thread: unlike a clearance fit, the mating external and internal threads interfere on the pitch diameter, so the joint is driven by torque and held by permanent elastic-plastic grip — the classic application is studs and plugs driven into soft or ductile housings (brass, aluminium, cast iron) where a loose thread would loosen under vibration. The collected table covers 14 nominal sizes from 0.2500-20 to 1.5000-6 and gives, per size: the interference on pitch diameter (max and min), the engagement length L e, the external thread length T s and minimum tapped-hole depth T h min — tabulated separately for brass-and-ferrous and for nonferrous-except-brass housings (the nonferrous column runs longer to develop the same grip in softer material) — plus the expected seating torque range at an engagement of 1-1/4 D in ferrous material. Interference grows with size (from .0003/.0055 in at 1/4-20 to .0030/.0172 in at 1-1/2-6), and so does torque (3 lb-ft min to 840 lb-ft max at the top size). Thread class lineage, materials and length availability are not tabulated — per RFQ.
| Series | Class 5 interference-fit threads — inch, interference on pitch diameter |
|---|---|
| Size range | 0.2500-20, 0.3125-18, 0.3750-16, 0.4375-14, 0.5000-13, 0.5625-12, 0.6250-11, 0.7500-10, 0.8750- 9, 1.0000- 8, 1.1250- 7, 1.2500-7, 1.3750-6, 1.5000-6 (14 sizes, designations as printed) |
| Interference on pitch diameter | Max/min per size, e.g. .0055/.0003 in at 0.2500-20 up to .0172/.0030 in at 1.3750-6 and 1.5000-6 |
| Engagement lengths | L e, external thread length T s (as "nominal + allowance − 0") and min tapped-hole depth T h, per housing group |
| Housing groups | In brass and ferrous; in nonferrous except brass (longer engagements, e.g. T s 0.688 + .125 − 0 at 1/4-20 nonferrous vs 0.375 + .125 − 0 brass/ferrous) |
| Seating torque | At 1-1/4 D engagement in ferrous material: 12/3 lb-ft at 0.2500-20 rising to 840/325 lb-ft at 1.5000-6 (max/min) |
| Not tabulated | Thread class (2A/3A lineage), material callouts, supplied lengths — per RFQ |
| Nominal Size | In Brass and Ferrous | In Nonferrous Except Brass | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Max | Min | L e | T s | T h min | L e | T s | T h min | Max, lb-ft | Min, lb-ft | |
| 0.2500-20 | .0055 | .0003 | 0.312 | 0.375 + .125 − 0 | 0.375 | 0.625 | 0.688 + .125 − 0 | 0.688 | 12 | 3 |
| 0.3125-18 | .0065 | .0005 | 0.391 | 0.469 + .139 − 0 | 0.469 | 0.781 | 0.859 + .139 − 0 | 0.859 | 19 | 6 |
| 0.3750-16 | .0070 | .0006 | 0.469 | 0.562 + .156 − 0 | 0.562 | 0.938 | 1.031 + .156 − 0 | 1.031 | 35 | 10 |
| 0.4375-14 | .0080 | .0008 | 0.547 | 0.656 + .179 − 0 | 0.656 | 1.094 | 1.203 + .179 − 0 | 1.203 | 45 | 15 |
| 0.5000-13 | .0084 | .0010 | 0.625 | 0.750 + .192 − 0 | 0.750 | 1.250 | 1.375 + .192 − 0 | 1.375 | 75 | 20 |
| 0.5625-12 | .0092 | .0012 | 0.703 | 0.844 + .208 − 0 | 0.844 | 1.406 | 1.547 + .208 − 0 | 1.547 | 90 | 30 |
| 0.6250-11 | .0098 | .0014 | 0.781 | 0.938 + .227 − 0 | 0.938 | 1.562 | 1.719 + .227 − 0 | 1.719 | 120 | 37 |
| 0.7500-10 | .0105 | .0015 | 0.938 | 1.125 + .250 − 0 | 1.125 | 1.875 | 2.062 + .250 − 0 | 2.062 | 190 | 60 |
| 0.8750- 9 | .0016 | .0018 | 1.094 | 1.312 + .278 − 0 | 1.312 | 2.188 | 2.406 + .278 − 0 | 2.406 | 250 | 90 |
| 1.0000- 8 | .0128 | .0020 | 1.250 | 1.500 + .312 − 0 | 1.500 | 2.500 | 2.750 + .312 − 0 | 2.750 | 400 | 125 |
| 1.1250- 7 | .0143 | .0025 | 1.406 | 1.688 + .357 − 0 | 1.688 | 2.812 | 3.094 + .357 − 0 | 3.095 | 470 | 155 |
| 1.2500-7 | .0143 | .0025 | 1.562 | 1.875 + .357 − 0 | 1.875 | 3.125 | 3.438 + .357 − 0 | 3.438 | 580 | 210 |
| 1.3750-6 | .0172 | .0030 | 1.719 | 2.062 + .419 − 0 | 2.062 | 3.438 | 3.781 + .419 − 0 | 3.781 | 705 | 250 |
| 1.5000-6 | .0172 | .0030 | 1.875 | 2.250 + .419 − 0 | 2.250 | 3.750 | 4.125 + .419 − 0 | 4.125 | 840 | 325 |
- Row 9 (0.7500-10): 0.8750- 9: interference Max .0016 / Min .0018 as printed - the Min value prints larger than Max; carried verbatim, not normalized
- Row 11 (1.0000- 8): 1.1250- 7: nonferrous T h min prints 3.095 against T s 3.094 - the only row where the pair is not equal; carried verbatim
- Row 1 (): designation strings carry the source's internal spacing (0.8750- 9, 1.0000- 8, 1.1250- 7) verbatim
Materials
- Fastener material and housing material together decide the drive torque and whether Class 5 is the right fit at all — the interference column assumes the housing group you pick (brass/ferrous vs nonferrous-except-brass). State the housing material, its hardness or condition (fresh-tapped vs worn), the stud/plug material, and any torque-tool limits at quotation: the tabulated max/min torques are seating expectations in ferrous material at 1-1/4 D engagement, and softer housings or lubricated assembly shift them
Ordering & documentation
Documents
Shipments are backed by Mill Test Certificate (MTC), Dimensional Report, Salt Spray Test Report on request, with full batch traceability from raw material to finished product. Quality management follows the owner-confirmed compliance list: ISO 9001:2015, RoHS, REACH. Exact document sets are confirmed on the order.
Quotation
- The fastener family (Class 5 Interference-Fit Threads) plus the standard designation from your drawing — DIN / ISO / JIS / ASTM / ANSI, or a drawing for custom parts.
- Size (diameter and length), thread type (metric or inch), property class or grade, and coating or finish.
- Quantity per size and your target delivery date.
- Destination country, and any required documents (for example a mill test certificate) so the quote includes them.
Sample & supply
Minimum order quantity is 10,000 pieces. Stock items run 3–7 days. Quantities or variants outside the standard range are confirmed at quotation.
Storage & shipping
Parts are packed for export and shipped factory-direct to buyers in Europe, Asia, the Americas and the Middle East. Store fasteners dry and protected until installation, and keep coated parts in their packaging until use; specific packing and preservation requirements can be stated on the order and confirmed at quotation.
Frequently asked questions
When would I order a Class 5 interference-fit thread instead of a standard 2A/2B clearance fit?
When the joint must not loosen and cannot carry a locking element. A Class 5 thread drives with a torque wrench (the table gives the expected seating torque per size) and grips by pitch-diameter interference — permanently, which is why it suits studs and plugs screwed once into a housing: walk-in studs for aluminium housings, pipe plugs, fitting bosses. A 2A/2B fit assembles by hand or wrench with clearance and stays tight only through friction of the clamped joint or a lock feature. The costs of Class 5: assembly needs controlled torque, removal tends to damage the threads, and the tapped hole needs the deeper T h minimum the table lists — more for the nonferrous-except-brass column. If your drawing says "Class 5" with a size like 0.5000-13, take the interference limits and depths from the table here and confirm supply of the mating stud or tap per RFQ.
Why do the nonferrous engagement and torque values differ from the brass/ferrous columns?
Because grip has to be developed in the softer material. The interference on pitch diameter is fixed per size, but how deep the male thread must go — and how much torque that drive takes — depends on the housing: the nonferrous-except-brass column runs substantially longer engagements (T s 1.375 + .192 − 0 vs 0.750 + .192 − 0 at 1/2-13) so the interference has enough threaded length to bite into material that yields more readily, and the tapped-hole minimum T h follows it up. The torque column, by contrast, is printed for ferrous material at 1-1/4 D engagement only — the collected page does not tabulate a torque value for the nonferrous group, so do not reuse the lb-ft figures for aluminium or brass housings; treat them as ferrous-column values and confirm the seating torque for your housing material at RFQ.
Related knowledge
- Thread-Forming vs Thread-Cutting vs Thread-Rolling Self-Tapping Screws: What the Evidence Settles on Base Material
- Screw Family Selection by Base Material: Wood, Machine and Self-Tapping Threads, Engagement and Coating
- Hex Bolts vs Socket Head Cap Screws: What the Evidence Settles on Strength, Clearance and Cost
Request a Quote
Get factory-direct pricing from the manufacturer.
What to include in your inquiry
- ✓ Standard and property class (e.g. DIN 912, ISO 4762, class 8.8) — or a drawing for custom parts.
- ✓ Sizes, lengths and thread type (metric or inch).
- ✓ Quantity per size and your target delivery date.
- ✓ Destination country, plus any coating or finish requirement.
- ✓ Any documents you need with the shipment (e.g. mill test certificate) so the quote includes them.
- ✓ Your inquiry goes straight to the factory team by email and gets a reply within 24 hours.
- ✓ Factory-direct pricing
- ✓ Standard and custom specifications
- ✓ Factory-direct export to buyers in Europe, Asia, the Americas and the Middle East
- ✓ Full fastener family support