Wrench Openings Table (Nut Across Flats, Jaw Allowance, Nut Sizes Served)
Wrench openings from 5/32 to 6-1/8 in basic: maximum nut across-flats each wrench serves, the jaw allowance and opening tolerance that make the fit, and the nominal nut sizes (machine screw through heavy hex) each opening takes.
Last updated: 2026-11
Specifications
A wrench opening is sized to its nominal basic dimension plus a controlled allowance: the collected tables show the arithmetic on 45 rows from 5/32 to 6-1/8 in. Table 1: maximum nut across-flats per wrench basic size (5/32 wrench takes 0.156 max), the allowance between nut flats and jaw faces (0.002 at the small end, growing to 0.032-0.035 by the 6-in sizes), and the opening max with tolerance (0.158 +0.005/-0 at the small end; 5.026 +0.029 at 5 in) — the deliberate looseness that lets the wrench rock on without spreading, and the reason a worn wrench is dangerous long before it looks worn: the tolerance budget is only 0.005-0.035 in wide. Table 2 maps each basic size to the nut families it serves — machine screw nuts, square nuts, the standard hex family (flat/jam/slotted/thick variants share one column), and the heavy series — showing, for instance, that heavy hex steps one wrench size up from its standard-hex counterpart at the same nominal bolt. The source's grid carries repeated header rows and "..." placeholder cells verbatim; the run-on series names in the column headers are the source's own.
| Scope | Wrench openings, basic sizes 5/32 through 6-1/8 in — max nut across flats, jaw allowance, opening max/tolerance, and nominal nut sizes served; dimensions in inches |
|---|---|
| Small end | 5/32: nut max 0.156, allowance 0.002, opening 0.158 tol. +0.005; 3/16: 0.188 / 0.002 / 0.190 +0.005; 1/4: 0.250 / 0.002 / 0.252 +0.005 |
| Mid ladder | 1/2: 0.500 / 0.004 / 0.504 +0.006; 3/4: 0.750 / 0.005 / 0.755 +0.008; 1: 1.000 / 0.006 / 1.006 +0.009 — allowance and tolerance both grow with size |
| Large end | 5: 5.000 / 0.026 / 5.026 +0.029; 5-3/8: 5.375 / 0.028 / 5.403 +0.031; 6-1/8: 6.125 / 0.032 / 6.157 +0.035 |
| Nut sizes served (table 2) | Per basic size: machine screw nuts / square nuts / the hex family (Hex Flat, Hex Flat Jam, Hex, Hex Jam, Hex Slotted, Hex Thick, Hex Thick Slotted, Heavy Hex Slotted) / the heavy series (Heavy Square, Heavy Hex Flat, Heavy Hex Flat Jam, Heavy Hex, Heavy Hex Jam) — headers and placeholder cells as printed |
| Not tabulated | Metric openings, box-end/ring geometries, torque ratings, wrench length levers — per RFQ |
Materials
- The tables are geometry for open-end work; the practical fit rule they encode is that the opening only grips on its flats' max — a worn opening (past +tolerance) rounds hex corners at a fraction of rated torque. Tool material and duty class (chrome vanadium vs drop-forget carbon, ISO vs ANSI tool standards) are order variables outside this table; quote heavy-series nuts explicitly since the heavy column shifts wrench size at the same bolt nominal
Ordering & documentation
Documents
Shipments are backed by Mill Test Certificate (MTC), Dimensional Report, Salt Spray Test Report on request, with full batch traceability from raw material to finished product. Quality management follows the owner-confirmed compliance list: ISO 9001:2015, RoHS, REACH. Exact document sets are confirmed on the order.
Quotation
- The fastener family (Wrench Openings Table (Nut Across Flats, Jaw Allowance, Nut Sizes Served)) plus the standard designation from your drawing — DIN / ISO / JIS / ASTM / ANSI, or a drawing for custom parts.
- Size (diameter and length), thread type (metric or inch), property class or grade, and coating or finish.
- Quantity per size and your target delivery date.
- Destination country, and any required documents (for example a mill test certificate) so the quote includes them.
Sample & supply
Minimum order quantity is 10,000 pieces. Stock items run 3–7 days. Quantities or variants outside the standard range are confirmed at quotation.
Storage & shipping
Parts are packed for export and shipped factory-direct to buyers in Europe, Asia, the Americas and the Middle East. Store fasteners dry and protected until installation, and keep coated parts in their packaging until use; specific packing and preservation requirements can be stated on the order and confirmed at quotation.
Frequently asked questions
Why do the allowance and tolerance grow with wrench size — and what does that mean for a worn wrench?
Because the fit is functional looseness, scaled: the opening must slip over a nut at max across-flats without forcing, and manufacturing variation grows with absolute size, so the system budgets 0.002 in at 5/32 and 0.035 in at 6-1/8. The numbers in the middle of the table show the budget is tight in percentage terms — at 1/2 in the opening is 0.504 +0.006, so about one percent of total play. Wear consumes exactly that budget: an open-end that has spread 0.010 in past nominal is at or past the tolerance ceiling at mid sizes, and the load then sits on the hex corners instead of the flats — which is how a properly sized wrench rounds a nut. The inspection rule the table supports is simple: check opening max against the tabulated figure with a gauge pin; anything beyond the +tolerance column is a rounding risk at torque, whatever the brand on the handle.
Why does heavy hex need a different wrench size than standard hex at the same bolt size?
Because heavy series across-flats are larger by design — more nut height and more flat width to carry higher preload and resist thread stripping — and table 2 encodes the consequence: the heavy columns (Heavy Square, Heavy Hex and its jam/flat variants) land on the next wrench basic size up from the standard hex column at the same nominal bolt. A 1/2 in standard hex runs 3/4 across flats; the heavy hex at the same nominal takes the 7/8 opening. That is a real site cost — mixed standard/heavy assemblies need both wrench sizes staged — and a real safety note: forcing a standard-size wrench onto a heavy nut (or trusting a "close enough" adjustable at the wrong end of its scale) starts the corner-rounding failure mode the tolerance table exists to prevent. Order hardware and tooling so the heavy-series rows are matched with the heavy wrench size at issue time.
Related knowledge
- Thread-Forming vs Thread-Cutting vs Thread-Rolling Self-Tapping Screws: What the Evidence Settles on Base Material
- Screw Family Selection by Base Material: Wood, Machine and Self-Tapping Threads, Engagement and Coating
- Hex Bolts vs Socket Head Cap Screws: What the Evidence Settles on Strength, Clearance and Cost
Request a Quote
Get factory-direct pricing from the manufacturer.
What to include in your inquiry
- ✓ Standard and property class (e.g. DIN 912, ISO 4762, class 8.8) — or a drawing for custom parts.
- ✓ Sizes, lengths and thread type (metric or inch).
- ✓ Quantity per size and your target delivery date.
- ✓ Destination country, plus any coating or finish requirement.
- ✓ Any documents you need with the shipment (e.g. mill test certificate) so the quote includes them.
- ✓ Your inquiry goes straight to the factory team by email and gets a reply within 24 hours.
- ✓ Factory-direct pricing
- ✓ Standard and custom specifications
- ✓ Factory-direct export to buyers in Europe, Asia, the Americas and the Middle East
- ✓ Full fastener family support